Digital twins are starting to move from buzzword to management tool

In Productivity & Management
April 29, 2026
 

 

One of the easiest mistakes to make in infrastructure is to think the hard work ends when the asset is built. In reality, that is often when the real management challenge begins. Networks need monitoring. Faults need fast detection. Assets need maintenance before they fail, not after. And systems need to be understood as living, changing environments rather than static physical installations. That is why two recent digital-twin developments are worth paying attention to. In Varanasi, UPPCL has approved a pilot to build a comprehensive AI-based digital twin of the power distribution network across major substations in both urban and rural areas. And in Chennai, the Greater Chennai Corporation is launching an AI-powered digital twin pilot to help manage flooding, traffic, and urban infrastructure stress in a dense city zone.

What links these two stories is not technology for technology’s sake. It is the growing recognition that infrastructure management cannot remain purely reactive. In Varanasi’s case, the digital twin is being positioned as a way to improve monitoring, fault detection, and operational decision-making in power distribution. In Chennai’s case, the idea is to use IoT sensors, GIS mapping, and 3D simulation to respond faster to recurring urban challenges like flood risk and traffic congestion. Different assets, different agencies — but the same management instinct: know more, see earlier, respond smarter.

That is a meaningful shift because infrastructure in India has often been strongest at the point of creation and weakest at the point of continuous operation. Projects are built, inaugurated, praised, and then handed into management systems that still depend too much on fragmented data, delayed information, and department-wise silos. Digital twins will not magically solve those structural problems. But they do suggest a more mature way of thinking: one where management is no longer just maintenance-as-usual, but ongoing system intelligence.

There is also a human side to this that makes the story more interesting than it sounds on paper. Better infrastructure management is not only about assets performing well. It is about fewer outages, less flooding, quicker responses, less confusion during emergencies, and a city or utility behaving with more awareness when people depend on it most. When technology helps a system become calmer, clearer, and more anticipatory, the benefit is not abstract. It reaches the commuter stuck in traffic, the household dealing with disruption, and the operator trying to prevent failure before it becomes public frustration.

The larger point is this: productivity in infrastructure is not just about building faster. It is also about managing better after the build. And management maturity may become one of the most important competitive edges in the next phase of India’s infrastructure story. Digital twins are still early, still uneven, and still easy to overhype. But if implemented with discipline, they may do something far more useful than looking futuristic. They may help large systems behave more intelligently in the real world.

Source: https://timesofindia.indiatimes.com/blogs/voices/varanasi-becomes-a-test-bed-for-indias-digital-twin-revolution-in-power-distribution/?utm_source=chatgpt.com